Foam Mattresses

Master Ben - Mattress Manufacturer - Foam Mattresses

Key Features

A foam mattress is constructed entirely from layers of supportive foam—including memory foam, polyurethane foam, or natural latex. Designed to conform closely to your body, it delivers exceptional pressure relief, isolates motion for undisturbed sleep, and operates silently. It's the ideal choice for sleepers who prioritize body‑contouring comfort and minimal partner disturbance.

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Full Foam Construction – Multi‑layer foam design for superior body contouring

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Motion Isolation – Absorbs movement, ideal for couples or light sleepers

Cooling Gel Option – Available with gel‑infused memory foam for temperature regulation

Pressure Relief – Reduces stress on shoulders, hips, and lower back

Hypoallergenic Materials – Made with safe, allergen‑friendly components for healthier sleep

What is a Foam Mattress?

Explore Our Foam Mattresses


Foam Mattress Basic Specifications

Specification

Dimensions

Foam Types

Foam Density

Fire Retardancy

Mattress Height

Packaging

Cover Material

Certifications

Warranty

Details

Customizable Size: Twin, Full, Queen, King, Cal King; Custom Sizes Available

Memory Foam, PU Foam, Gel Foam, Latex Foam

25–50D (customizable firmness)

CFR1633, BS7177 optional

15cm–35cm or customized

Roll-packed in PE bag or box

Knitted Fabric, Tencel, Bamboo, Organic Cotton

CertiPUR-US®, OEKO-TEX® Standard 100 Optional

Comes with a 10 year limited warranty based on model.

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Build Your Perfect Mattress

From the inside out, every detail is yours to customize.

Custom Unique Foam Mattress for Your Business Now

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1. Raw Material Preparation & Mixing

Polyol, isocyanate, and additives are precisely blended to create a reactive foam formula—the foundation of every quality mattress.

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2. Foaming & Curing

The liquid mixture expands into large foam blocks, then cools and cures to achieve a uniform, stable cell structure.

3. Foam Cutting & Trimming

Cured foam blocks are precision-cut into layers of varying thickness and density, tailored for specific comfort zones.

4. Layering & Bonding

High-resilience foam, memory foam, and gel-infused layers are stacked and bonded to create the perfect balance of support and softness.

5. Fabric Cutting & Quilting

Top panels are cut and quilted with foam or fiberfill padding, adding a plush, luxurious feel to the sleep surface.

6. Cover Assembly & Sewing

The layered foam core is encased in a durable fabric cover, with reinforced stitching for a tight, long-lasting fit.

7. Compression & Roll Packing

Each mattress is compressed, vacuum-sealed, and roll-packed into a compact box—optimized for efficient shipping and easy handling.

8. Quality Inspection & Labeling

Every mattress undergoes rigorous inspection before final branding, labeling, and preparation for shipment.

Foam Mattress Production Process

How to Select Foam Mattresses for Hospitality Projects

1. Clarify Usage Scenarios

Choose different foam structures depending on whether the mattress is for hotel rooms, dormitories, nursing facilities, or short-stay properties.

2. Choose Commercial-Grade Density Foam

High-density foam (30D–50D) ensures longer durability and better body support, especially under frequent turnover.

3. Ensure Fire Safety Compliance

Request foam and fabric options that meet local fire safety codes such as CFR1633 or BS7177.

4. Balance Comfort & Practicality

Avoid overly soft designs. Medium-firm models offer comfort while reducing long-term deformation.

5. Optimize for Easy Logistics

Choose roll-packed foam mattresses to reduce shipping volume and simplify storage in bulk deliveries.

6. Select Washable or Removable Covers

Mattresses with removable or anti-stain covers reduce maintenance pressure in high-turnover environments.

7. Support Brand Customization

Add woven labels, printed cartons, and embroidery to align with hotel branding and elevate guest experience.

8. Confirm Warranty & After-Sales Terms

Choose suppliers that offer at least a 5-year structural warranty and responsive project support.

Leave a Message

Expect a prompt reply from us

Guangdong Master Ben Furniture Co., Ltd.

Contact Person: Lily Sheng

E-mail: sales@masterbenmattress.com

WhatsApp: +852 67374132

Add: Paisha Industrial Park, Longjiang Town, Shunde District, Foshan City, Guangdong Province, China

Industrial Experience Since 1986

Vertical Integration: In-House Spring & Foam Factories

Factory-Direct Pricing

7-Day Rapid Prototyping

15-Day Bulk Production

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