Roll-Up Mattresses

Master Ben - Mattress Manufacturer - Roll-Up Mattresses

Key Features

A roll-up mattress is engineered for modern logistics—vacuum-compressed, tightly rolled, and packed into a compact box for effortless shipping and setup. Once unboxed, it expands to its full shape, delivering the same comfort, support, and durability as a traditional mattress—all while saving on freight costs and storage space.

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Compact Roll-Pack Design – Space-saving packaging for efficient shipping and easy handling

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Quick Expansion & Easy Setup – Expands to full shape in minutes—just unbox and watch it grow

Memory Foam & Hybrid Options – Available in all‑foam or hybrid constructions to suit different preferences

CertiPUR & Fire-Retardant Available – Meets global safety standards for peace of mind

Durable & Odor-Free Construction – Built with high‑quality materials that resist odors and stand the test of time

What is a Roll-Up Mattress?

Explore Our Roll-Up Mattresses


Roll-Up Mattress Basic Specifications

Specification

Dimensions

Foam Types

Foam Density

Fire Retardancy

Mattress Height

Packaging

Cover Material

Certifications

Warranty

Details

Customizable Size: Twin, Full, Queen, King, Cal King; Custom Sizes Available

Memory Foam, PU Foam, Gel Foam, Latex Foam

25–50D (customizable firmness)

CFR1633, BS7177 optional

15cm–35cm or customized

Roll-packed in PE bag or box

Knitted Fabric, Tencel, Bamboo, Organic Cotton

CertiPUR-US®, OEKO-TEX® Standard 100 Optional

5 Years depending on structure

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Build Your Perfect Mattress

From the inside out, every detail is yours to customize.

Custom Unique Roll-Up Mattress for Your Business Now

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1. Raw Material Preparation & Mixing

Polyol, isocyanate, and additives are precisely blended to create a reactive foam formula—the foundation of every quality mattress.

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2. Foaming & Curing

The liquid mixture expands into large foam blocks, then cools and cures to achieve a uniform, stable cell structure.

3. Foam Cutting & Trimming

Cured foam blocks are precision-cut into layers of varying thickness and density, tailored for specific comfort zones.

4. Layering & Bonding

High-resilience foam, memory foam, and gel-infused layers are stacked and bonded to create the perfect balance of support and softness.

5. Fabric Cutting & Quilting

Top panels are cut and quilted with foam or fiberfill padding, adding a plush, luxurious feel to the sleep surface.

6. Cover Assembly & Sewing

The layered foam core is encased in a durable fabric cover, with reinforced stitching for a tight, long-lasting fit.

7. Compression & Roll Packing

Each mattress is compressed, vacuum-sealed, and roll-packed into a compact box—optimized for efficient shipping and easy handling.

8. Quality Inspection & Labeling

Every mattress undergoes rigorous inspection before final branding, labeling, and preparation for shipment.

Roll-Up Mattress Production Process

How to Choose Roll-up Mattresses for Hospitality Projects

1. Define Specific Use Scenarios

Choose the mattress structure based on the actual needs of your project—hotels, dormitories, apartments, or staff housing. Foam or hybrid designs with varying firmness levels can meet different sleep expectations.

2. Choose High-Density & Durable Foam

Projects with frequent turnover should prioritize HR (High Resilience) foam or 30D+ density materials to ensure the mattress maintains its shape and support over time.

3. Meet Fire Safety Certifications

Ensure that your supplier provides options compliant with CFR 1633 (US), BS7177 (UK), or other local fire retardant standards required for public or hospitality use.

4. Optimize Shipping with Roll-Packing

Roll-pack mattresses can reduce shipping volume by up to 60%, allowing for easier loading, cost-effective container use, and efficient distribution, especially for international bulk orders.

5. Request OEM/ODM Branding

Enhance project professionalism with woven labels, custom-printed cartons, embroidered logos, or QR code scanning features on packaging for better hotel brand exposure.

6. Use Commercial-Grade Fabric Covers

Choose high-durability covers that are anti-pilling, water-resistant, and stain-resistant for long-term usage in high-traffic settings. These materials should also be easy to clean and maintain.

7. Ensure Compatibility with Bed Bases

Confirm whether the mattress structure works well with the project’s bed base type—slatted platforms, folding frames, or adjustable bases—to avoid size or support mismatches.

8. Verify Lead Times & Warranty Terms

For project-scale orders, confirm manufacturing capacity, 20–30 day lead times, after-sales service, and 5–10 year warranty coverage for long-term cooperation security.

Leave a Message

Expect a prompt reply from us

Guangdong Master Ben Furniture Co., Ltd.

Contact Person: Lily Sheng

E-mail: sales@masterbenmattress.com

WhatsApp: +852 67374132

Add: Paisha Industrial Park, Longjiang Town, Shunde District, Foshan City, Guangdong Province, China

Industrial Experience Since 1986

Vertical Integration: In-House Spring & Foam Factories

Factory-Direct Pricing

7-Day Rapid Prototyping

15-Day Bulk Production

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